Development of a tunnel kiln digital twin

I.V. Salov, I.A. Shcherbatov, J.A. Salova, A.Y. Kosov, D.A. Chechetkin


Digital twins are increasingly gaining attention due to active research and implementation in many industries. There are several types of tasks where digital twins can be most effective: analysis and risk-based management of the equipment state, design and commissioning of new equipment, support for the operator, optimization of the business operations efficiency and personnel training, including students of technical schools and higher educational institutions. This article demonstrates one possible approach to developing a digital twin of a laboratory bench used for student education. The paper describes the development of a 3D model of a stand for the study of industrial energy facilities harmful substances emissions into the atmosphere, the conduct and processing of experiments to obtain a mathematical model of the stand based on its transient characteristics, the calculation of settings for temperature and oxygen content controllers, the creation of operator screens and a control program. The result of the work is a set of solutions, the combination of which will create a digital twin of the stand used for teaching students.

Full Text:

PDF (Russian)


Kurdyukova G.N., Rukina E.I., Shuvalova D.G., Dalakyan M.A. Digitalization and consulting in the energy sector as a new round of development of interaction in the energy industry // Ekonomika i predprinimatel'stvo. 2021 No. 4.C 319-325.

Tsurikov, G. N. Application of the Industrial Internet of Things at Energy Facilities / G. N. Tsurikov, I. A. Shcherbatov // Mechatronika, avtomatika i robototekhnika. - 2018. - No. 2. - P. 97-100.

The use of digital twins to improve the reliability of equipment in the power industry / I. A. Shcherbatov, A. N. Dolgushev, V. A. Agibalov, M. V. Belov // Mechatronika, avtomatika i robototekhnika. - 2021. - No. 7. - P. 41-45. – DOI 10.26160/2541-8637-2021-7-41-45.

Building a digital capacitor model for diagnostic and predictive analytics applications / V. Agibalov, M. Belov, A. Dolgushev, I. Shcherbatov // AIP Conference Proceedings, Krasnoyarsk, 29–30 апреля 2021 года / Krasnoyarsk Scientific Centre of the Siberian Branch of the Russian Academy of Sciences. – Melville, New York, United States of America: AIP Publishing, 2021. – P. 40034. – DOI 10.1063/5.0072158.

Subsystem for Building a Digital Twin of the Main and Auxiliary Equipment of Thermal Scheme of Thermal Power Plant / I. Shcherbatov, V. Agibalov, A. Dolgsuhev, M. Belov // Society 5.0: Human-Centered Society Challenges and Solutions. – Cham : Springer, 2022. – P. 239-249. – DOI 10.1007/978-3-030-95112-2_20.

The use of digital twins in the training of operational dispatch personnel of automated industrial complexes / V. V. Grachev, L. P. Myshlyaev, G. V. Makarov [et al.] // Informatsionno-kommunikatsionnyye tekhnologii v pedagogicheskom obrazovanii. - 2021. - No. 3(72). - S. 52-57.

Zhabitsky, M. G. The concept of a complex digital twin of a complex engineering object on the example of the research reactor of NRNU MEPhI / M. G. Zhabitsky, S. A. Ozherelyev, G. V. Tikhomirov // International Journal of Open Information Technologies. - 2021. - T. 9. - No. 8. - S. 43-51.

Perukhin, M. Yu. Digital twin of the laboratory of control systems for chemical and technological processes / M. Yu. Perukhin, M. Yu. Vasil'eva, G. K. Kadyrova // Sovremennyye naukoyemkiye tekhnologii. - 2021. - No. 6-1. - S. 84-90. – DOI 10.17513/snt.38702.

Determination of emissions and ground concentrations of nitrogen oxides from MPEI CHP. Laboratory work N3: methodological guide for the course "Environmental technologies", in the direction of "Heat power engineering" / V. I. Kormilitsyn, V. B. Prokhorov, M. G. Lyskov, Moscow Power Engineering Institute (MPEI TU) . - M. : MPEI Publishing House, 2006 .

Salov, I. V. Application of digital twins and cyber-physical systems at thermal and electric power generation facilities / I. V. Salov, I. A. Shcherbatov, Yu. A. Salova // International Journal of Open Information Technologies. - 2022. - T. 10. - No. 3. - S. 57-62.

Rotach V. Ya. Theory of automatic control: a textbook for universities / V. Ya. Rotach. - 2nd ed., revised. and add. - M. : MPEI Publishing House, 2004 . – 400 s. - ISBN 5-7046-0924-4.

GOST R IEC 61131-3-2016: Programmable controllers. Programming languages. URL: (Date of access: 06/05/2022)


  • There are currently no refbacks.

Abava  Кибербезопасность MoNeTec 2024

ISSN: 2307-8162